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sheet metal up to 1.62 mm in thickness. An example of a manually operated fold-ing machine is shown in Fig. 7.6 . The smallest width of bending is 8 to 10 times the material thickness and the minimum inside corner radius of the bend is 1.5 times the metal thickness. The procedure for bending sheet metal in a folding machine is as follows: 1.
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278 Fabrication and Welding Engineering 7.1 Sheet and plate metalwork (introduction) Sheet metalwork is the manipulation of sheet metal of 3.5 mm in thickness, or less,
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For 0.5-in.-thick plate, it shows an inside bend radius of either 0.781 in. for a 5-in. die width, or 0.625 in. for a 4-in. die width. I know you mentioned that the calculation you gave is a rough guide, but the discrepancy between the formula and the brake manufacturer’s bend allowance chart seems significant; it’s off by a factor of 2.
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Bending. Bending sheet metal can be tricky, but with the right tool it’s easy. Those who work with it regularly are likely to have a sheet metal bending brake in their workshop, but this tool can be a bit expensive for the hobbyist. Thankfully, there are a couple of
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